Hexagon TubeInspect

TubeInspect

TubeInspect is an all-in-one turnkey measurement cell specially developed for the efficient quality control of bent tubes and wires. 

Turnkey non-contact optical measurement cell for tube and wires

TubeInspect combines high-resolution optical scanning with the power of BendingStudio XT software to give you precise, real-time measurement and bender corrections. 

Built for your industry's shop floor, it streamlines workflows, ensures consistent accuracy, and enhances productivity in demanding production settings.

  • Streamline your workflows: TubeInspect supports your processes with faster, error-free production. Intuitive tools like QR-based part selection, real-time feedback, and automated data integration simplify your processes and save you valuable time.
  • Improve accuracy: Count on consistent accuracy, no matter the conditions. Advanced temperature compensation and guided part positioning keep your results precise and dependable, even in harsh environments.
  • Achieve higher productivity: Get more done with fewer rejects and faster turnaround times. Rapid, automated measurements and seamless integration with your bending machines help you stay ahead of schedule and improve overall efficiency.

Highlights

  • Easy
    TubeInspect simplifies precision measurement with automated features designed to reduce errors and save time.
    Automatic drill hole detection ensures consistent accuracy, while the integrated screen provides real-time feedback to streamline workflows.
    TubeInspect delivers reliable results and faster processes, all in an ergonomic, operator-friendly design built for efficient production.
     
  • Reliable
    TubeInspect delivers consistent accuracy and dependable performance, even in the harshest production environments.
    Advanced temperature compensation ensures precise measurements regardless of environment fluctuations, while the embedded TubeInspect CPU reduces downtime by avoiding Windows update disruptions.
    Seamless ERP synchronisation guarantees reliable data management, keeping your production lines running smooth.
     
  • Fast
    TubeInspect speeds up your bending operations. Training takes only a few minutes, increasing efficiency, while its instant adaptability to tube changes reduces material waste, ensuring a cost-effective workflow for a quicker return on investment.
    Features like a direct link to your bending machine and automated workflow integration ensure seamless operations, minimising setup time and maximising throughput, so you can meet tight deadlines without compromising on quality.
     
  • TubeInspect is powered by BendingStudio XT
    BendingStudio XT acts as the central hub for TubeInspect and your other measuring devices such as Absolute Arm and Absolute Tracker systems.
    The software connects design, production, and quality control into a single streamlined workflow. Its intelligent features enable real-time feedback, automated drill hole measurement, and instant bender corrections, minimising errors and setup times.

Benefits

Automatic drill hole measurement
Hole detection and measurement eliminate the need for physical adapters, ensuring precise and repeatable results. By reducing manual effort and minimising errors, it streamlines workflows, enhances efficiency, and prevents tube damage.

Integrated screen
The built-in screen in TubeInspect gives you real-time feedback during part insertion, helping you achieve precise placement and positioning. It displays measurement results in your operator's field of view, improving usability, efficiency, and overall productivity.

Database API (Application Programming Interface)
You can seamlessly integrate TubeInspect with ERP systems using the database API, which enables automatic data transfer. This guarantees that you get consistent, reliable data and smooth workflow synchronisation.

Workstation accessories
TubeInspect’s ergonomic workstation includes a touchscreen, QR scanner, and storage for peripheral equipment, creating an organised and operator-friendly workspace that simplifies your daily operations.

CAD import of rectangular parts
TubeInspect supports CAD import for rectangular and circular part geometries, reducing the time it takes you to set up. This feature ensures you get flexibility in handling diverse geometries while maintaining smooth workflow transitions.

Energy saving mode
Automatically activated after periods of inactivity, the energy-saving mode extends maintenance intervals and lowers your operational costs. You can set the timing so it fits in with your workflows to improve the lifespan of your equipment.

Certified calibration
ISO 17025 certified calibration ensures consistent quality across all TubeInspect cells, keeping your production lines running smoothly and efficiently.

QR and barcode scanner
TubeInspect automates part selection and data entry with a single scan. This reduces human error, streamlines your workflows, and accelerates production cycles with faster part identification.

LED status bar
The intuitive LED status bar provides you with clear visual cues on operating stages using colour changes. It guides operators efficiently, reduces operational uncertainty, and enhances workflow intuitiveness.

Temperature compensation
TubeInspect ensures you get accurate results even in fluctuating environments with advanced temperature compensation. This feature mitigates the effects of environmental changes, guaranteeing consistent performance in harsh conditions.

Embedded TubeInspect CPU
Powered by an independent operating system, TubeInspect’s CPU avoids downtime associated with Windows updates. This ensures you get reliable system performance and smooth operations on the shop floor.

Software-guided parts positioning
Your operators receive guided instructions for accurate part placement during inspections. This reduces alignment errors, ensures reliable measurements, and simplifies the inspection process.

Glass reference surface
The innovative three-dimensional glass reference surface provides exceptional stability and durability, making it ideal for you to use on the shop-floor in demanding production environments.

Direct bender integration
Seamlessly link TubeInspect to bending machines for real-time corrections and workflow automation. This feature helps you to simplify setup, reduce adjustment loops, and ensure accuracy across your production cycles.

Automation ready
Designed for modern production lines, TubeInspect supports full automation with features like automated workflows, rapid part identification, and seamless integration with collaborative robots.

Real-time asset management
Every tube and wire system is compatible with the Metrology Asset Manager solution, allowing you to monitor your system's health and performance in real time from anywhere in the world, giving you peace of mind as you work in the field.

TubeInspect models

TubeInspect 35 M | 37 M:
Equipped with an 8-camera array for precise measurement.
Ideal for tubes up to 1,000mm in length from end to end.
Handles tube diameters of up to 125mm.

TubeInspect 35 XL | 37 XL:
Features a 16-camera array for industrial-scale measurements.
Suitable for tubes as long as 7m.
Measures tubes with diameters up to 200mm.

Download

  • Download our comprehensive Industrial & Portable Metrology Catalogue here.

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